Hands-Free Measurement for Streamlined Efficiency

Our innovative software allows you to simply place the workpiece onto the machine—no need for precise alignment or additional button presses. The system automatically measures the workpiece with high accuracy, even when placed randomly. This hands-free functionality reduces setup time and eliminates manual adjustments, making it ideal for manufacturers seeking precision and ease of use.

Discover how our cutting-edge technology can optimize your workflow and improve measurement accuracy.

When to Use Our Measurement System

• Incoming Material Inspection: Detect abnormalities upon receipt of materials. Avoid using inferior products that may cause defects and request returns or exchanges for faulty items.
• Experiment Batch Inspection: Test products during trial production and ensure specifications are met before mass production to reduce waste and optimize raw material use.
• Sampling During Mass Production: Random inspections help fine-tune process parameters as production continues, ensuring optimal results.
• Pre-Shipment Inspection: Use robotic arms for full inspections, improving the yield of good products and ensuring high-quality shipments.

Key Features of Our Measurement System

• Record Measurement File: Create measurement files with our QC5000 software, supporting points, lines, circles, arcs, ellipses, rings, rectangles, grooves, distances, angles, pitches, and point sets.
• Online Instant Check: The inspection is completed after placement, with results immediately available. The data is combined to calculate the NG rate, enabling real-time adjustments to improve yield.
• Statistical Report Export: Automatically generate reports in three formats: default, custom, or customer-specified, reducing manual data entry time.
• Artificial Intelligence (AI): When AI mode is activated, the system automatically performs measurements, even with random part placement. It can be integrated with robotic arms for full inspections, significantly reducing labor costs.
• DXF Comparison: Import customer DXF files and set the workpiece tolerance zone. Perform real-time image comparisons and output results using the software’s measurement function, ensuring accuracy within the tolerance zone.
• SPC Statistics: Automatically calculate and display OK/NG counts, max/min values, average, σ, 3σ, 6σ, Cp, Cpk, and other key statistical values, simplifying batch engineering management.
• Lifting Light Source: Ideal for inspecting blind holes or surface topography. The system features a surface ring light with 4 adjustable angles and automatically records light source height for accurate measurements.
• One-Click Circle Measurement: Automatically measure all circles with a single click, without the need to create a file. Perfect for quick inspections and temporary measurement needs.
• Mirror Measurement: Applied to flat processing, solving the problem of determining the correct side for testing. The AI function works with random part placement for seamless measurement during part changes.